Extending the shelf-life of UK cherries while reducing virgin plastic

Sustainability

June 29, 2022

Reading time: 2 minutes

Related regions: EMEA

Amcor partnered with a leading UK supplier of fresh fruit to develop a more sustainable solution for the lidding film used in packaging their fresh cherries. The new lidding includes Post Consumer Recycled (PCR) content and reduces plastic use overall.

Packaging for cherries

Preserving freshness with more sustainable packaging

At least 30% PCR content
31% reduction in carbon footprint
Cost saving
Potential 4000kg of plastic saved

KEEPING A LID ON FRESH CHERRIES

Supplying fresh fruit to retailers comes with specific challenges, the primary one being the ability to maintain product freshness from source to end consumer. A leading UK fruit producer came to us to improve their packaging for fresh cherries. As they supply a wide network of retailers all across the UK, packaging plays a critical role in maintaining the shelf life of their product and helping to reduce food waste.

Fresh fruit continues to respire once it has been harvested, increasing the likelihood of it spoiling when traveling long distances. Keeping such products fresh for as long as possible starts with procedures to reduce the respiration rate. The lidding film on a punnet of cherries allows the product respiration to be kept at optimal conditions, while providing the necessary protection for the product, in transit as well as in-store.

Working with our fresh produce packaging experts, the UK producer was able to optimise product freshness while making significant steps forward in terms of sustainability and convenience.

REDUCING PLASTIC AND INCREASING PCR

Amcor proposed a solution that included the use of Post-Consumer Recycled (PCR) materials, in this instance using Amcor LifeSpan® Peelable tray lidding. The new solution reduced the total film weight by 31% and incorporated a minimum of 30% PCR material into the film, reducing the use of virgin PET in the packaging.

Launching new packaging for a highly perishable product, like cherries, presents unique technical challenges regardless of material. Amcor's fresh produce exeperts and R&D team worked with the customer to maintain shelf-life and packing performance while transitioning to 30% recycled content. The new lidding solution is food contact approved and is suitable for all types of vegetables and fruits.

Bolstered by their partnership with Amcor, the customer plans to reduce the company’s annual usage of plastics by close to 4,000kgs by rolling out LifeSpan® Peelable tray lidding for more of their fresh produce.

This packaging switch has enabled the cherry supplier to decrease both their carbon footprint and water consumption for their lidding film by 31% compared to the original 26um virgin PET solution. Furthermore, using one lidding material for all products delivers cost-saving opportunities, improves operational efficiencies, and significantly reduces virgin plastic use.

Discover Amcor LifeSpan® Peelable tray lidding.

The most extensive range of high transparency PET films, designed to maintain freshness and extend the shelf-life of fruits and vegetables.

You can learn more about Amcor's packaging solutions for fruits and vegetables, or contact our fresh produce team.

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Rosalia Rosalinova

Senior Marketing Manager Amcor Flexibles

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