Case Study: Amcor Liquiflex® VFFS equipment delivers improved efficiency and quality

Precision, efficiency, and dependability are the bedrock of success in foodservice condiment manufacturing. Amcor recently worked with a leading foodservice manufacturer to significantly boost operational capabilities and reshape production strategy.

The manufacturer was looking to replace two older competitive VFFS machines that were becoming an issue for maintenance, upkeep, and dependability. Product loss and changeover times were a big concern. Two new Liquiflex® lines and a team of experts to support installation and provide training were the solution.

Reduced product giveaway
Maintaining precise product weight is paramount in food manufacturing. Consistent weight control is more than a goal for major foodservice condiment manufacturing and co-packing operations; it's a critical requirement. The Amcor Liquiflex® VFFS machine excels in this area and has played a vital role in achieving this objective. Its advanced technology ensures precise dosing and sealing for tighter weight control, virtually eliminating overfilling and underfilling concerns, reducing product giveaways and increasing yields per batch. This has resulted in cost savings and aligned with the condiment producer’s sustainability and responsible production goals.

Less downtime
Unscheduled downtime is a costly concern in manufacturing. With multiple production facilities in the network, the condiment producer needed a reliable solution. The Amcor Liquiflex® VFFS machine has precisely delivered that. Its robust design and unwavering reliability have decreased unplanned downtime by 30%, enabling the manufacturer to consistently meet customer demands. As they continue to grow, dependable, durable equipment is invaluable.

Elevated OEE
Achieving high OEE (overall equipment efficiency) is a common manufacturing challenge. The Liquiflex® VFFS machine has yielded substantial improvements in the manufacturer’s OEE metrics. The efficient design, swift changeover capabilities, and low maintenance requirements have maximized equipment uptime. This, in turn, led to an 25% increase in throughput, 75% reduction in waste, and a strengthened competitive position.

Streamlined changeover times
Quick transitions between product runs are essential in the dynamic foodservice condiment manufacturing landscape. The Liquiflex® VFFS machine, with its user-friendly interface and efficient changeover process, has significantly minimized downtime during transitions. Changeovers have gone from an unsafe multi-person half-day operation to a safe 15-minute single-person event. The quick-change forming collar and standard integrated impulse film sealer allow for changeovers without specialized equipment or splicing tape. This agility empowers the manufacturer to promptly adapt to shifting market demands and customer requests, reinforcing its reputation for flexibility and superior customer service.

An efficient future
The Amcor Liquiflex® VFFS machines have emerged as invaluable assets within this condiment manufacturer’s production facilities. Amcor Liquiflex® has streamlined operational efficiency and allowed them to maintain the high standards of quality and consistency that their foodservice customers demand.

For more information:
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